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Automotive Cables

AEX f Wire

Application

  • Wire harness of low-tension electric circuits for automobiles.
  • Used in motorcycles and other motor vehicles for starting, charging, lighting, signal and instrument panel circuits.
  • Especially used for circuits requiring heat resistance.

Product Construction

  • Conductor : Soft-annealed electrolytic Copper E-Cu ETP1 according to JIS C 3102 bare conductor  construction according to JASO D 608:2014
  • Insulation : Electron Beam Cross Linked Polyethylene
  • Colour : As per customer order.
  • Single core.

Technical Data

  • Temperature Range : – 40°C to +120°C (3000 Hours)
  • Standard : JASO D 608:2014
  • Test Voltage : 1 kV
  • A : Low tension cables for automobiles
  • E : Polyethylene insulated
  • X : Electron Beam Cross Linked
  • f : Extra Flexible Conductor
  • Conductor Resistance :IEC 60228/BS 6360

Features

  • Flame retardant.
  • Highly resistant against acids, lyes, Petrol and diesel.
  • Extra flexible conductors with electron beam cross linked polyethylene thin wall insulation for smaller diameter and lesser weight.
  • Excellent flexibility.
  • Heat resistant.

Part
Number		 Conductor Construction Insulation
Wall Thickness
Nom.		 Cable Max.
Conductor
Resistance
at 200C		 Current
Carrying
Capacity		 Standard
Length*
Nominal
Cross-
Section		 No. of
Strands		 Diameter of
Single wire
max.		 Conductor
Diameter
Nom.		 Overall
Diameter		 Weight
Approx.
Nom. Max.
mm2 nos. mm mm mm mm mm kg/km Ω/km Amps mtrs
81406XX* 0.5 20 0.18 1.0 0.5 2.0 2.2 10 36.7 16 500
81408XX 0.75 30 0.18 1.2 0.5 2.2 2.4 13 24.4 21 500
81412XX 1.25 50 0.18 1.5 0.6 2.7 2.9 18 14.7 29 500
81414XX 2 37 0.26 1.8 0.6 3.0 3.3 27 9.50 37 500
81455XX 15 19/9 0.32 5.3 1.1 7.5 8.0 166 1.37 129 500
81456XX 20 19/13 0.32 6.5 1.1 8.7 9.3 215 0.946 162 500
81457XX 30 19/19 0.32 7.8 1.4 10.6 11.3 320 0.647 204 500
81458XX 40 19/26 0.32 9.1 1.4 11.9 12.6 420 0.473 246 500
81434XX 50 19/32 0.32 10.1 1.6 13.3 14.1 520 0.384 287 500
81435XX 60 19/39 0.32 11.1 1.6 14.3 15.1 620 0.315 328 500
81459XX 85 19/56 032 13.1 2.0 17.1 18.1 895 0.220 422 500
81439XX 100 19/71 032 14.9 2.0 18.9 19.9 1105 0.173 500 500
Note : XX* : Please add last two digits in the part number as per the colour code given hereunder replacing XX while ordering.
Red – 01 Yellow – 02 Blue – 03 Black – 04
Green – 05 Yellow-Green – 06 Grey – 07 Brown – 08
White – 09 Orange – 10 Violet – 11 Chocolate – 12
Tan – 13 Charcoal – 14 LT Blue – 15  DK Grey – 16
 DK Green – 18 LT Green – 17 DK Blue – 19 Purple – 20
Pink – 21

Other length as per Customer order.

Current Carrying capacity given is for the maximum conductor operating temperature of 80°C and ambient air temperature of 40°C.

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