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Automotive Cables

FLALR2G

Application

  • Light weight battery cable with standard aluminium conductor.
  • Electrical vehicle charging station.
  • Portable cables for hybrid & electric vehicles.
  • Designed to be installed (both indoors and outdoors) at private homes, communal blocks, companies & other places.
  • Enhanced DV power rating makes it ideal for high powered charging stations.
  • Designed to be installed in public access environment like urban spaces, shopping center, car park, airport etc,.
  • Suitability for installation with possibility of water immersion.
  • Conductor cross-sections can be optimized using simulations.

Product Construction

  • Conductor : Aluminium Conductor (As per ISO 19642-4).
  • Insulation : Silicon rubber, High temperature.
  • Covering : Reduced wall thickness.
  • Colour : As per customer order.

Technical Data

  • Temperature Range : -40°C to 200°C (3000 hours).
  • Voltage level : 60V.
  • Thermal Overload : 250°C
  • Min. Bending Radius : 5 x D (Static)
  • FL : Automotive cable
  • AL : Aluminium
  • R : Reduced wall thickness
  • 2G : Silicon rubber (SIR)
  • Specification : ISO 19642-4

Features

  • Designed for harsh mechanical environments.
  • Chemical and abrasion resistant.
  • Hydrolyse resistant.
  • Thermal stress resistant.
  • Halogen free.
  • Flame resistant.
  • High flexibility and easy to use.
  • Cable is constructed to prevent injury and leakage.
  • Low corrosive gas emission.
  • Low bending radii
  • Reliable Insulation Resistance.
  • Excellent Sealing Properties.
  • High performance silicon.
  • Weight saving potentials.
  • Ready for optimized processing

Part
Number		 Conductor Construction Cable Weight
Approx.		 Max.
Conductor Resistance at 20°C		 Standard
Length*
Nominal
Cross-
Section		 No. of
Strands		 Diameter of
Single wire
max.		 Conductor
Diameter Max.		 Insulation
Wall Thickness
Nom		 Overall
Diameter
Min/Max
D08527XX 10 50 0.52 4.5 0.48 5.3/6.0 37 3.03 500
D085A11XX 12 60 0.52 5.4 0.48 5.8/6.5 45 2.53 500
D08528XX 16 78 0.52 6.3 0.52 6.4/7.2 58 1.93 500
D08556XX 20 95 0.52 6.9 0.52 7.0/7.8 70 1.59 500
D08530XX 25 122 0.52 7.8 0.52 7.9/8.7 85 1.24 500
D08557XX 30 141 0.52 8.3 0.64 8.7/9.6 104 1.08 500
D08532XX 35 172 0.52 9.0 0.64 9.4/10.4 119 0.878 500
D08558XX 40 193 0.52 9.6 0.71 10.0/11.1 137 0.788 500
D08534XX 50 247 0.52 10.5 0.71 11.0/12.2 166 0.613 500
D08535XX 60 289 0.52 11.6 0.80 12.0/13.3 200 0.525 500
D08537XX 70 351 0.52 12.5 0.80 13.0/14.4 229 0.432 500
D08559XX 85 420 0.52 13.6 0.90 14.4/15.8 278 0.365 500
D08538XX 95 463 0.52 14.8 0.90 15.3/16.7 309 0.327 500

Other length as per Customer order.

Current Carrying Capacity given is for the maximum conductor operating temperature of 200°C and ambient temperature of 40°C.

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